What is the difference between 3M 4200 and 5200?
Both are 3M polyurethane marine sealant/adhesives, and both work above and below the waterline. The difference is permanence: 4200 (Fast Cure) makes a firm but semi-permanent bond that releases when you need the part out, while 5200 makes an effectively permanent bond meant never to come apart. Use 4200 for the large majority of bedding jobs and reserve 5200 for structural joints only.
When should I use 5200 instead of 4200?
Only when you never want the two parts to separate: the hull-to-deck joint, a permanently bonded fitting, a repair meant to be structural. For anything you might service, rebed, or remove later, use 4200, because 5200 is so strong that removing it typically destroys the gelcoat or the part. The rule of thumb is to reach for 5200 rarely and deliberately.
Is 4200 or 5200 better below the waterline?
Both are rated for use above and below the waterline, so location is not the deciding factor, removability is. Bed a through-hull or transducer you might one day replace in 4200; use 5200 below the waterline only where the bond is genuinely meant to be permanent. Picking by depth instead of by whether you will ever remove the part is how boats end up with unremovable hardware.
How long do 3M 4200 and 5200 take to cure?
3M 4200 Fast Cure skins over quickly and reaches working strength in about 24 hours. Standard 5200 takes roughly 5 to 7 days to fully cure, with a Fast Cure version that sets in about 24 to 48 hours. Full strength lags the surface skin in both, so give the joint time before you load or launch it.
What can I use instead of 4200 or 5200?
For bedding deck hardware, butyl tape is a removable, never-cures alternative that many professionals prefer because it stays serviceable forever. Sikaflex 291 is a UV-stable, paintable stand-in for 4200. There is rarely a real substitute for 5200's permanent structural bond, which is exactly the point: you use it only where nothing removable will do.